Conveyor Systems automate the flow of goods and materials, reduce bottlenecks, and improve efficiency. However, they also require regular maintenance and upkeep to ensure smooth performance and avoid costly breakdowns.
Here are some tips to help you maintain your conveyor system like a pro:
- Perform daily inspections. A simple walk, look and listen approach can help you spot any signs of debris, belt slippage, noise, oil leaks or safety hazards. Clean up any dust, dirt or spills that may affect the operation of the conveyor system.
- Follow a preventive maintenance plan. Schedule periodic inspections and services based on the manufacturer’s recommendations and your system’s usage and condition. Keep detailed records of all maintenance activities, repairs, and replacement parts.
- Check the belt tension and alignment. The belt should have just enough tension to prevent slippage and sagging. Use a belt tension gauge to measure the tension and adjust it according to the manual. Also, check the alignment of the belt and the pulleys to ensure they are parallel and level.
- Lubricate the moving parts. Lubrication reduces friction and wear on the bearings, rollers, chains and other moving parts of the conveyor system. Use the appropriate type and amount of lubricant for each part and apply it at regular intervals.
- Replace worn or damaged parts. Inspect the conveyor system for any signs of wear or damage on the belts, rollers, chains, sprockets, motors, sensors, or other components. Replace any parts that are cracked, chipped, broken, or worn out before they cause further problems.
- Train your operators and technicians. Make sure your staff are familiar with the conveyor system’s operation, safety procedures and maintenance requirements. Provide refresher training courses as needed and encourage them to report any issues or concerns.
- Use only conveyable items. Avoid overloading or transporting items that are too large, heavy, sharp or irregular for your conveyor system. These items can damage the belts, rollers or sensors, or cause jams or blockages.
- Keep spare parts on hand. Having a stock of spare parts for your conveyor system can save you time and money in case of an emergency. Consult with your manufacturer or vendor to determine which parts are most likely to need replacement and how many you should keep on hand.
- Upgrade your conveyor system. If your conveyor system is outdated, inefficient or unreliable, consider upgrading it with new technologies or features that can improve its performance and extend its lifespan. For example, you can install sensors, controllers, software, or modular components that can enhance your conveyor system’s functionality and adaptability.
- Partner with a professional service provider. If you need expert help with your conveyor system maintenance and upkeep, look for a reputable service provider that can offer you quality workmanship, timely service, and competitive pricing. A professional service provider, such as system in Motion, can also advise you on the best practices and solutions for your conveyor system needs.
By following these tips, you can keep your conveyor system in top condition and avoid unnecessary downtime and expenses. Remember that a well-maintained conveyor system is a key asset for your business success.
Call us today 847-923-9600 to talk to your sales rep, or email us at sales@conveyorsolutions.com
